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機臺到客戶工廠吊運或是叉車搬運安裝過程中,我們首先要確保安全搬運,其次做到平穩有序的進行,切不可盲目急亂,對機臺照成不必要的刮碰損害,下面分享一下搬運安裝調試所應該注意事項。
機臺搬運安放指定位置完成,首先我們對機臺隨機配件進行清點,如有疑問或丟失與公司發貨清單不符,及時和服務人員或公司取得聯系,確認無誤隨機配件清單交接清點完成。
精密外圓磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)或是其(qi)它精密磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)對地基(ji)要求比較高,一、我(wo)們要做(zuo)(zuo)(zuo)到防(fang)(fang)震,比如磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)旁邊有刨(bao)床(chuang)(chuang)(chuang)、銑床(chuang)(chuang)(chuang)等重型(xing)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)設備,我(wo)們應(ying)該(gai)在設備沒有進(jin)廠前,將(jiang)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)地基(ji)進(jin)行(xing)(xing)隔斷挖深槽(cao),將(jiang)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)地基(ji)與(yu)其(qi)它設備做(zuo)(zuo)(zuo)分離,防(fang)(fang)止別的設備對磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)時(shi)磨(mo)(mo)(mo)(mo)面產生影(ying)響。二、水(shui)平(ping)調試,拆除機(ji)臺(tai)運(yun)輸時(shi)的固定(ding),將(jiang)機(ji)臺(tai)先做(zuo)(zuo)(zuo)靜(jing)態水(shui)平(ping)調整,附件(jian)(jian)(jian)(jian)(jian)安(an)裝固定(ding)通電測試,各功(gong)能運(yun)轉正常(chang)(chang)后將(jiang)水(shui)平(ping)再做(zuo)(zuo)(zuo)動(dong)(dong)態調整。三、教學(xue)、首(shou)先對砂輪平(ping)衡調試安(an)裝,后對機(ji)臺(tai)用(yong)油(you)型(xing)號,保養講解告知換油(you)周期,各部(bu)位開關(guan)與(yu)按鈕的使(shi)用(yong)功(gong)能教學(xue),操作(zuo)(zuo)使(shi)用(yong)熟悉準備工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)做(zuo)(zuo)(zuo)好,啟動(dong)(dong)運(yun)轉機(ji)臺(tai)修整砂輪,機(ji)臺(tai)熱機(ji)各潤滑點(dian)觀察潤滑量適(shi)當調整,四、加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong),機(ji)臺(tai)運(yun)轉上(shang)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)試磨(mo)(mo)(mo)(mo)根據(ju)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)調整工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)臺(tai)行(xing)(xing)程,在研(yan)磨(mo)(mo)(mo)(mo)過(guo)程中(zhong)可使(shi)用(yong)雙(shuang)頂(ding)尖法(fa),工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)個(ge)體(ti)形狀(zhuang)不同有卡盤夾持(chi)法(fa),夾持(chi)又可以分為(wei)(wei)外夾與(yu)內撐,根據(ju)所研(yan)磨(mo)(mo)(mo)(mo)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)粗細長短,加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)長工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)必要時(shi)應(ying)用(yong)中(zhong)心(xin)支持(chi)架對工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)中(zhong)心(xin)給予支撐,防(fang)(fang)止工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)下垂旋(xuan)轉擺動(dong)(dong)導致工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)精度不良,常(chang)(chang)用(yong)的支持(chi)架大體(ti)分為(wei)(wei)兩點(dian)式(shi)和三點(dian)式(shi),加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)過(guo)程中(zhong)根據(ju)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)所需要加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)尺寸錐度進(jin)行(xing)(xing)調整,五、自(zi)動(dong)(dong)研(yan)磨(mo)(mo)(mo)(mo)與(yu)半自(zi)動(dong)(dong)手動(dong)(dong)研(yan)磨(mo)(mo)(mo)(mo)應(ying)用(yong)實際操作(zuo)(zuo),外圓磨(mo)(mo)(mo)(mo)床(chuang)(chuang)(chuang)橫向研(yan)磨(mo)(mo)(mo)(mo)直進(jin)研(yan)磨(mo)(mo)(mo)(mo)使(shi)用(yong)方法(fa)與(yu)研(yan)磨(mo)(mo)(mo)(mo)參數(shu)設置(zhi)。六、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)結束(shu)后將(jiang)機(ji)臺(tai)打掃干凈,工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)臺(tai)、頂(ding)針、床(chuang)(chuang)(chuang)身清潔干凈,必要部(bu)位上(shang)防(fang)(fang)銹(xiu)油(you)做(zuo)(zuo)(zuo)防(fang)(fang)銹(xiu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)完成。